TPMC150

4, 3, 2 or 1 Channel Synchro/Resolver-to-Digital Converter

  • Standard single-width 32 bit PMC module
  • Up to 4 channels tracking Synchro/Resolver-To-Digital Converter
  • Signal conditioning adapters per channel offer flexible interfacing
  • Converter accuracy of 2 arcmin + 1 LSB
  • Programmable resolution (10, 12, 14 and 16 bit)
  • Signals are fed into an up/down counter
  • 4 V velocity output per channel
  • 1 isolated 24 V digital input per channel
  • Simultaneous read is supported
  • Front panel I/O (HD68 SCSI-3 type connector)

Product status: Active

Operating Temperature Range -40 °C to +85 °C RoHS compliant

The TPMC150 is a standard single-width 32 bit PMC module providing four (TPMC150-10R), three (TPMC150-11R), two (TPMC150-12R) or one channel (TPMC150-13R) of a Tracking Synchro/Resolver-To-Digital Converter (RDC) with a converter accuracy of 2 arcmin + 1LSB.

The TPMC150 is designed for use in high performance commercial and industrial systems. It can be used for many applications like motor control, robot axis control, process control, radar antenna position information, and CNC machine tooling.

Each of the up to four RDC channels on the TPMC150 utilizes DDC's versatile state-of-the-art Tracking Synchro/Resolver-To-Digital Converter RD-19231 with programmable resolution. Resolution programming allows selection of 10, 12, 14 or 16 bit conversion. This combines the high tracking rate of a 10 bit converter with the precision of a 16 bit converter. The RD-19231 provides incremental encoder emulation. Encoder phase signals A, B and Index I are fed to an on board 32 bit up-/down encoder counter with preload and output register. Additionally the synthesized encoder signals are available for external use via RS485/422 output drivers. The RD-19231 provides a 4V velocity output with a linearity of typically 0.25%, which can be used to replace a tachometer. A 24V isolated digital input per channel can be used as general purpose input or as reference input.

A 'Simultaneous Read' function allows latching of the actual values of the selected converters at the same time.

Signal Conditioning Adapters (TPMC150-Ay-xx) are required for each channel to adapt the signal levels of the Synchro/Resolver to the RD-19231 and to configure the optional reference oscillator input/output. The Signal Conditioning Adapters will be built individually to customer specification of the Synchro or Resolver specifications, and are factory installed on the TPMC150.

Four types of Signal Conditioning Adapters are available to adapt the signal levels of the Synchro/Resolver to the RD-19231: The TPMC150-A1-xxR and the TPMC150-A2-xxR use high precision, low TK discrete resistors. These Adapters are mainly used for resolver applications. The TPMC150-A3-xx and the TPMC150-A4-xx use a high precision resistor network with matched resistors. These Adapters are mainly used for synchro applications or resolver applications which require highest accuracy. Additionally the TPMC150-A2-xx and the TPMC150-A4-xx offer an on board reference oscillator with factory selectable frequencies in the range of 2 kHz to 10 kHz.

The on board encoder counter for each channel is a 32 bit up-/down counter with preload and output register. The encoder counter is fed with the emulated A, B and Index signals from the RD-19231. The counters are programmable for single, double and quad analysis of the incremental encoder signals. The counter can be manually or automatically loaded with the value of the preload register, depending on mode. An Auto Rreference Mode provides the possibility of automatic preload of the encoder counter during normal operation, whenever the motion system passes the reference position. A 'Simultaneous Read' function allows latching of the actual values of the selected encoder counters. These values can then be read successively without interfering with normal counter function.

The TPMC150 offers one digital 24V input per channel which is galvanically isolated by optocouplers. A high performance input circuit ensures a defined switching point and polarization protection against confusing the pole. The inputs are electronically debounced. Each of the four digital 24V inputs can generate an interrupt, triggered on rising or falling edge. Depending on the selected mode the input can be used as general purpose input or as reference input.

Mechanical Interface PCI Mezzanine Card (PMC) Interface, Single Size
Electrical Interface PCI Rev. 2.2 compliant, 33 MHz / 32 bit PCI, 3.3V and 5V PCI Signaling Voltage
PCI Target Chip PCI 9030 (PLX Technology)
Converter Chip RD-19231
Converter Resolution Programmable 10, 12, 14 or 16 bits
Converter Accuracy 2 arcmin + 1LSB
Number of Channels TPMC150-10R : 4 channel RDC
TPMC150-11R : 3 channel RDC
TPMC150-12R : 2 channel RDC
TPMC150-13R : 1 channel RDC
Input Signal Conditioning Signal Conditioning Adapter TPMC150-A1 – TPMC150-A4
Additional Output Velocity output; Incremental encoder emulation, available as RS422/485 outputs
Motion Feedback 32 bit up/down encoder counter with preload and output register per channel
Digital Input 1digital 24V input per channel
I/O Connector HD68 SCSI-3 type female connector (no PMC P14 I/O)
Power Requirements 260mA typical @ +3.3V DC
85mA typical @ +5V DC
75mA typical @ -12V DC
Additional Power Requirements for/per TPMC150-A2/A4 Adapter:
8mA typical @ +5V DC
8mA typical @ -5V DC (derived from -12V)
5mA typical @ +12V DC
5mA typical @ -12V DC
Temperature Range Operating -40 °C to +85 °C
Storage -55 °C to +125 °C
Weight 71 g
Humidity 5 – 95% non-condensing
MTBF 1) 240 000 h to 464 000 h

 

TPMC150-Ay-xx

Signal Conditioning Adapter TPMC150-A1/A2: Signal conditioning by high precision, low TK discrete resistors
TPMC150-A3/A4: Signal conditioning by high precision resistor network with matched resistors
TPMC150-A2/A4: additional on board reference oscillator
The Signal Conditioning Adapters are factory installed on the TPMC150.
Reference Oscillator Output Frequency 1-10k Hz, factory selectable
Amplitude Max. 11.8V / 70mA
Signal Input Frequency Resolution dependent
Signal Voltage Factory selectable
Reference Input Voltage Factory selectable
Power Requirements (TPMC150-A2/A4 only, no load) 8mA typical @+5V DC
8mA typical @-5V DC (derived from -12V)
5mA typical @+12V DC
5mA typical @-12V DC
Temperature Range Operating -40°C to +85°C
Storage -40°C to +125°C
Weight 2-3g
Humidity 5 – 95% non-condensing
MTBF 1) 1 300 000 h to 1 90 1000 h

 

1) depends on variant, for further details see User Manual

PRODUCT VARIATIONS

TPMC150-10R

4 Synchro / Resolver Interfaces

4 tracking Resolver-Digital-Converter; Programmable resolution 10 to 16 bit; Converter accuracy 2 arcmin; 32 bit encoder counter; 24 V isolated digital inputs; Analog velocity output; Front I/O via HD68 / SCSI-3 connector
Requires one TPMC150-Ay signal conditioning adapter per channel

TPMC150-11R

3 Synchro / Resolver Interfaces

3 tracking Resolver-Digital-Converter; Programmable resolution 10 to 16 bit; Converter accuracy 2 arcmin; 32 bit encoder counter; 24 V isolated digital inputs; Analog velocity output; Front I/O via HD68 / SCSI-3 connector
Requires one TPMC150-Ay signal conditioning adapter per channel

TPMC150-12R

2 Synchro / Resolver Interfaces

2 tracking Resolver-Digital-Converter; Programmable resolution 10 to 16 bit; Converter accuracy 2 arcmin; 32 bit encoder counter; 24 V isolated digital inputs; Analog velocity output; Front I/O via HD68 / SCSI-3 connector
Requires one TPMC150-Ay signal conditioning adapter per channel

TPMC150-13R

1 Synchro / Resolver Interfaces

1 tracking Resolver-Digital-Converter; Programmable resolution 10 to 16 bit; Converter accuracy 2 arcmin; 32 bit encoder counter; 24 V isolated digital inputs; Analog velocity output; Front I/O via HD68 / SCSI-3 connector
Requires one TPMC150-Ay signal conditioning adapter per channel

ACCESSORIES

Resolver Signal Conditioning Adapter for TPMC150

Resolver Signal Conditioning Adapter with Reference Oscillator for TPMC150

High Precision Synchro / Resolver Signal Conditioning Adapter for TPMC150

HD68 / SCSI-3 Cable

HD68 / SCSI-3 Terminal Block

Cable Kit for Modules with HD68 / SCSI-3 Connector

SOFTWARE

Device Driver for Synchro/Resolver-to-Digital Converter Boards

Data Sheet

Data Sheet

Data Sheet - Issue 1.0.2

User Manual

User Manual - Issue 1.0.7